Help Me Choose
5. Know Your Electrode?
If you plan to weld with a particular diameter electrode, you need to know its operating range
(basically, smaller electrodes carry less current, larger electrodes carry more current). The
following chart suggests operating ranges for common Stick, wire, TIG and carbon arc
gouging electrodes. This helps you determine which electrode sizes you can use with a particular machine.
Amperage for Stick Electrodes |
Stick diameter and type |
3/32" |
1/8" |
5/32" |
3/16" |
1/4" |
6010, 6011 |
40-85 |
75-125 |
110-165 |
140-210 |
210-315 |
6013 |
40-90 |
80-130 |
105-180 |
150-230 |
250-350 |
7018 |
60-100 |
110-165 |
150-220 |
200-275 |
320-400 |
Amperage and Voltage for Wire Electrodes — Part 1
|
Wire diameter and type |
.030" |
.035" |
.045" |
.052" |
1/16" |
Tubular (flux or metal cored) |
N/A |
N/A |
15-36V 105-340A |
15-36V 105-430A |
15-40V 140-480A |
Self-shielded flux cored |
N/A |
14-20V 50-120A |
13-20V 80-220A |
N/A |
14-22V 146-322A |
Solid (MIG) |
17-23V 50-200A |
18-25V 50-225A |
18-34V 85-355A |
21-39V 150-500A |
26-40V 250-610A |
Amperage and Voltage for Wire Electrodes — Part 2
|
Wire diameter and type |
.072" |
5/64" |
3/32" |
7/64" |
1/8" |
Tubular (flux or metal cored) |
22-36V 200-495A |
23-33V 250-510A |
24-36V 355-615A |
N/A |
26-32V 375-640A |
Self-shielded flux cored |
16-25V 130-350A |
16-35V 200-545A |
16-35V 200-525A |
22-33V 310-625A |
28-38V 400-600A |
Amperage for TIG Welding
|
Tungsten type & diameter
|
1/16"
|
3/32"
|
1/8"
|
3/16"
|
1/4"
|
2% type
|
50-140
|
125-200
|
150-325
|
300-340
|
-
|
Pure type
|
60-90
|
125-160
|
190-240
|
260-320
|
330-450
|
Amperage for Carbon Arc Gouging
|
Carbon diameter
|
3/16"
|
1/4"
|
5/16"
|
3/8"
|
1/2"
|
Amperage
|
250
|
300
|
500
|
600
|
750
|
|