2. Process Advantages

Unfortunately, there is no single welding or cutting process suitable for all applications. For this reason, it is necessary to consider the advantages of one process over another.

Welding Process
Stick (SMAW) Better suited for windy, outdoor conditions More forgiving when welding on dirty or rusty metal For more info, download Principles of SMAW (Stick) Welding Handbook (pdf)	Resistance Spot Portable, easy-to-operate welder for light industrial applications For more info, download Resistance Spot Welding Handbook (pdf)
MIG (GMAW) Easiest process to learn High welding speeds possible Provides better control on thinner metals Cleaner welds possible with no slag to clean Same equipment can be used for Flux Cored Welding Take our Free Basic MIG eTraining course.	Submerged Arc (SAW) High deposition rates can enhance weld speed and production Excellent mechanical properties for high-quality code and X-ray requirements Improves welding operator comfort and appeal — arc is below a bed of flux For more info, download Submerged Arc Welding Booklet (pdf)
Pulsed MIG (GMAW-P) Flexibility and productivity — nearly all metals can be welded in all positions Larger diameter electrode wires Virtually no spatter Welds thin to thick metals	TIG (GTAW) Provides highest quality and most precise welds Highly aesthetic weld beads Allows adjustment of heat input while welding by use of a remote control
Flux Cored (FCAW) Works as well as Stick on dirty or rusty material Out-of-position welding Deep penetration for welding thick sections Increased metal deposition rate	Pulsed TIG (GTAW-P) More control on thin metals Less heat distortion on thin metals
Cutting Process
Air Carbon Arc Cutting and Gouging (CAC-A) Wide variety of metals Removes discontinuities or inferior welds	Plasma Arc Cutting and Gouging (PAC) Use with any electrically conductive metals Small and precise cut Small heat-affected zone which helps prevent warping or paint damage Watch videos demonstrating Plasma Arc Cutting and Gouging

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